RevKit

1978 CJ5 "Sarge"

1978 Jeep All Trims

Sarge is 1978 CJ-5 Basic, narrow track with a 258 inline 6 cylinder (4.2L) with a Carter 1 barrel carburetor. I purchased Sarge in May of 2021 as he really was a untouched Jeep for the most part but I have made major updates to the body and drivetrain. Below are the modifications to Sarge: • Installed a Jasper 258 (4.2L) engine and rebuilt the Carter HF carburetor. • Removed and reinstalled entire new fuel system and installed a Holley Sniper EFI 2. • Rebuilt T-150 transmission and installed a new LUC clutch • The AMC20 rear axle is a two piece axle. Replaced the two piece axle design with a 1 piece axle kit from Yukon that resolves the issue. I also installed an Eaton TrueTrac for increased traction. • The Dana 30 front axle was sound but I installed an Eaton TrueTrac for increased traction. • Installed a Bestop Supertop Jeep top soft top with doors. I also use a Bestop Bikini top during the Summer with Bestop vinyl doors. Also installed Bestop seats. • Used Coraseal on the frame and axles to turn the rust into metal. • Removed the roll bar and sanded and rattle canned it gloss black. Same for the windshield frame, dash, engine compartment, tub interior and the exterior mirrors. • Replaced the windshield glass. • Replace the tail lights with Quake LED lights. • Purchased the American Star for the hood and glove box. • Completed the body work a straightened out most imperfections. • Installed the roll bar then taped the entire tub area, tires and frame to prevent over spray from the raptor liner. • Purchased UPOL Raptor liner with Olive Green, spray gun. I painted the entire Jeep exterior with Raptorliner and also used Black Raptorliner to paint the wheel wells. • I painted the interior tub with black Raptorliner for durability. • Installed black diamond plated rocker guards and rear short corner panels to protect from trail debris. • Replaced the steering column to a GM column with tilt wheel. • Had a new custom built rear steel bumper built and installed with a spare tire. • Installed KC HiLites on the front bumper. • Purchased and installed Rhino Shackle Hitch Receivers on the front bumper, welding and securing via bolt to the frame. This gives me a recovery point on the front.
1978 CJ5 "Sarge" photo 1

Armor

Warrior Sideplates Rocker Panel Guards
Warrior Jeep CJ5 Short Corners
Rugged Ridge Off Road Fender Flares

Audio

JVC KD-T920BTS
Kenwood 6 1/2in 3 Way Speaker

Drivetrain

Eaton Detroit TrueTrac AMC Model 20 3.08 Up Rear Differential
Yukon AMC 20 One Piece Axle Conversion Kit Narrow Track 1976-81 CJ7 1976-83 CJ5
Eaton Detroit TrueTrac Dana 30 27 Spline 3.73 Up Front Differential
LUK-01-015 Clutch Kit, 1.063 in. - 10-spline, Organic Disc, Pressure Plate, Jeep, Kit
Crown Automotive J5351777 Speedometer Cable for 77-86 Jeep CJ-5
Crown Automotive Manual Transmission Master Overhaul Kits T150-MASKIT

Engine

Holley Sniper EFI BBD Master Kit for 1971-1986 Jeep CJ - Shiny
D801267 Duralast Gold Ignition Wire Set
6987 NGK V-Power Spark Plug
1978 Jeep CJ5 - Fuel Tank Kit, 15 gallons / 57 liters, GAS, includes Fuel Tank Strap
Jasper 258 (4.2L) engine
232-258 AMC HEI Distributor, 1971-1986, Jeep Commando, CJ5, CJ6, CJ7

Exterior

Rugged Ridge Off Road Fender Flares
Warrior Sideplates Rocker Panel Guards
Bestop Supertop Jeep Top
Bestop Traditional Bikini Top (Black)
Bestop Soft Lower Half Doors (Black Vinyl)
Olive Green UPOLRaptorliner
Replacement Tailgate Chains with Cloth Covering Fits 46-71 CJ-2A, 3A, 3B, 5, Truck
PPR Industries Windshield Glass Part# 30 4741075 GTN

Interior

Bestop TrailMax II Classic Low Back Front Seat for 76-06 Jeep CJ-5, CJ-7, CJ-8 Scrambler, Wrangler Y
Smittybilt Security Floor Console (Black) - 31715

Other

Custom Rear Steel Bumper with Tire Carrier

Recovery Gear

Rhino Shackle Receiver Hitch

Steering

Universal Floor Shift Tilt Keyed Steering Column Black 2 in. Diameter 28 in. Length

Suspension

KYB Excel-G Gas Shocks and Struts

Tires

Toyo 31x10.50R15LT Tire, Open Country AT3

Wheels

U.S. Wheel 97 Series Chrome Modular Wheels 97-5855